Disassembly |
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1. |
Remove the engine assembly from the vehicle.
(Refer to Engine And Transaxle Assembly - "Engine And Transaxle Assembly") |
2. |
Remove the transaxle assembly from the engine assembly.
(Refer to Automatic Transaxle System - "Automatic Transaxle") |
3. |
Install the engine assembly to engine stand for disassembly. |
4. |
Remove the surge tank.
(Refer to Intake And Exhaust System - "Surge Tank") |
5. |
Remove the intake manifold.
(Refer to Intake And Exhaust System - "Intake Manifold") |
6. |
Remove the exhaust manifold.
(Refer to Intake And Exhaust System - "Exhaust Manifold") |
7. |
Remove the cylinder head assembly.
(Refer to Cylinder Head Assembly - "Cylinder Head") |
8. |
Remove the drive plate and adapter plate.
(Refer to Cylinder Block - "Drive Plate") |
9. |
Remove the rear oil seal case.
(Refer to Cylinder Block - "Rear Oil Seal") |
10. |
Remove the timing chain.
(Refer to Timing System - "Timing Chain") |
11. |
Remove the water temperature control assembly.
(Refer to Cooling System - "Water Temperature Control Assembly") |
12. |
Remove the lower oil pan and upper oil pan.
(Refer to Lubrication System - "Oil Pan") |
13. |
Remove the oil pump.
(Refer to Lubrication System - "Oil Pump") |
14. |
Remove the oil filter body.
(Refer to Lubrication System - "Oil filter body") |
15. |
Remove the oil cover (A) and gasket (B). |
16. |
Remove the water jacket seperator.
(Refer to Cylinder Block - "Water Jacket Seperator") |
17. |
Remove the knock sensor (A). |
18. |
Remove the upper oil pan.
(Refer to Lubrication System - "Oil Pan") |
19. |
Remove the baffle plate (A). |
20. |
Remove the oil drain cover (A) and gasket (B). |
21. |
Check the connecting rod end play.
(Refer to Cylinder Block - "Piston and Connecting Rod") |
22. |
Check the connecting rod cap oil clearance.
(Refer to Cylinder Block - "Piston and Connecting Rod") |
23. |
Remove the piston and connecting rod assemblies.
(Refer to Cylinder Block - "Piston and Connecting Rod") |
24. |
Remove the crankshaft main bearing cap and check oil clearance.
(Refer to Cylinder Block - "Crankshaft") |
25. |
Check the crankshaft end play.
(Refer to Cylinder Block - "Crankshaft") |
26. |
Remove the crankshaft.
(Refer to Cylinder Block - "Crankshaft") |
27. |
Remove the oil jets (A). |
Inspection |
1. |
Remove the gasket material.
Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block. |
2. |
Clean the cylinder block.
Using a soft brush and solvent, thoroughly clean the cylinder block. |
3. |
Inspect the top surface of the cylinder block for flatness.
Using a precision straight edge and feeler gauge, measure the warpage of the surface contacting with the cylinder head gasket.
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4. |
Inspect cylinder bore diameter
Visually check the cylinder for vertical scratches.
If deep scratches are present, replace the cylinder block. |
5. |
Inspect cylinder bore diameter
Using a cylinder bore gauge, measure the cylinder bore diameter in the direction of the thrust and axial.
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6. |
Check the cylinder bore size code on the cylinder block.
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1. |
Oversize pistons should be selected according to the largest bore cylinder.
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2. |
Measure the outside diameter of the piston to be used. |
3. |
According to the measured O.D (Outer Diameter), calculate the new bore size.
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4. |
Bore each of the cylinders to the calculated size.
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5. |
Hone the cylinders, finishing them to the proper dimension (piston outside diameter + gap with cylinder). |
6. |
Check the clearance between the piston and cylinder.
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Reassembly |
1. |
Install the oil jets (A).
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2. |
Install the crankshaft.
(Refer to Cylinder Block - "Crankshaft") |
3. |
Install the crankshaft main bearing cap and check oil clearance.
(Refer to Cylinder Block - "Crankshaft") |
4. |
Check the crankshaft end play.
(Refer to Cylinder Block - "Crankshaft") |
5. |
Install the piston and connecting rod assemblies.
(Refer to Cylinder Block - "Piston and Connecting Rod") |
6. |
Check the connecting rod end play.
(Refer to Cylinder Block - Piston and Connecting Rod") |
7. |
Install the oil drain cover (A) with a new gasket (B).
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8. |
Install the baffle plate.
Install and uniformly tighten the baffle plate bolts, in several passes, in the sequence shown.
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9. |
Install the upper oil pan.
(Refer to Lubrication System - "Oil Pan") |
10. |
Install the knock sensor (A).
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11. |
Install the water jacket seperator.
(Refer to Cylinder Block - "Water Jacket Seperator") |
12. |
Remove the oil cover (A) and gasket (B).
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13. |
Assemble the other parts in the reverse order of disassembly.
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Line Pressure Control Solenoid Vale Repair procedures
Inspection
1.
Turn ignition switch OFF.
2.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
3.
Disconnect the solenoid valve connector (A).
4.
Me ...
Schematic Diagrams
SVM System Input/Output
1.
Camera input
ItemSpecificationLens angle of view190 degreesAngle of viewHorizontal186 degreesVertical135 degreesFunctionProvides the original image of the wide ang ...