Kia Sedona: Disc Brakes and Pads Repair procedures
Third generation YP (2014-2024) / Kia Sedona YP Service Manual / Maintenance / Chassis / Disc Brakes and Pads Repair procedures
| Inspection |
Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.
| Front Brake |
Front brake disc thickness check
| 1. |
Check the brake pads for wear and fade. |
| 2. |
Check the brake disc for damage and cracks. |
| 3. |
Remove all rust and contamination from the surface, and
measure the disc thickness at 8 points, at least, of same distance (5mm)
from the brake disc outer circle.
|
| 4. |
If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle. |
Front Brake Pad Check
| 1. |
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
|
| 2. |
Check that grease is applied, to sliding contact points and the pad and backing metal for damage. |
Front brake disc runout check
| 1. |
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
|
| 2. |
If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again. |
| 3. |
If the runout does not exceed the limit specification,
install the brake disc after turning it 180° and then check the runout
of the brake disc again. |
| 4. |
If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc. |
| Rear Brake |
Rear brake disc thickness check
| 1. |
Check the brake pads for wear and fade. |
| 2. |
Check the brake disc for damage and cracks. |
| 3. |
Remove all rust and contamination from the surface, and
measure the disc thickness at 8 points, at least, of same distance (5mm)
from the brake disc outer circle.
|
| 4. |
If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle. |
Rear Brake Pad Check
| 1. |
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
|
| 2. |
Check that grease is applied, to sliding contact points and the pad and backing metal for damage. |
Rear brake disc runout check
| 1. |
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
|
| 2. |
If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again. |
| 3. |
If the runout exceeds the limit specification, install the
brake disc after turning it 180° and then check the runout of the brake
disc again. |
| 4. |
If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc. |
Brake Lines, Hoses and Connections Repair procedures
Inspection
Visually check for proper installation, chafing, cracks, deterioration and any leakage.
Replace any deteriorated or damaged parts immediately. ...
Drive Shafts and Boots Repair procedures
Inspection
1.
Check the drive shaft boots for loose clamps, cracks, grease leaks, kinks or damage. ...
Other Information:
Cowl Cross Bar Assembly Repair procedures
Replacement
Put on gloves to protect your hands.
•
When prying with a flat-tip screwdriver, wrap it with
protective tape, an ...
Illuminated ignition switch
Whenever a front door is opened, the ignition switch will illuminate for your
convenience, provided the ignition switch is not in the ON position. The light will
go off immediately when the igni ...
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