Kia Sedona: Intake Manifold Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Sedona YP Service ManualKia Sedona: Intake Manifold Repair procedures

Third generation YP (2014-2024) / Kia Sedona YP Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Repair procedures

Removal and Installation
1.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
2.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
3.
Drain the engine coolant.
(Refer to Cooling System - "Coolant")
4.
Remove the air duct.
(Refer to Intake And Exhaust System - "Air Cleaner")
5.
Remove the battery.
(Refer to Engine Electrical System - "Battery")
6.
Remove the air cleaner assembly.
(Refer to Intake And Exhaust System - "Air Cleaner")
7.
Remove the surge tank.
(Refer to Intake And Exhaust System - "Surge Tank")
8.
Remove the low pressure fuel line.
(Refer to Engine Control / Fuel System - "Fuel Line")
9.
Remove the intake manifold (A).

   
•
Cover the cylinder head intake port with a clean woven stuff or vinyl cover to prevent foreign materials from entering.
•
Otherwise, engine coolant may enter the intake port from the vent holes of the cylinder head causing problems in the engine combustion chambers.
10.
Install in the reverse order of removal.
   
Tighten the intake manifold bolts and nuts, in several passes as below.

Tightening torque
Step 1 : 3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
Step 2 : 26.5 ~ 31.4N.m (2.7~3.2kgf.m, 19.5~23.1lb-ft)
Step 3 : Repeat 2nd step twice or more.

Intake Manifold Components and Components Location
Components 1. Intake manifold ...

Exhaust Manifold Components and Components Location
Components 1. LH Exhaust manifold gasket2. LH Exhaust manifold3. LH Heat protector4. LH Exhaust manifold stay5. RH Exhaust manifold gasket6. RH Exhaust manifold7. RH Heat protector8. RH Exhaust m ...

Other Information:

BJ Boot Components and Components Location
Components 1. BJ assembly2. BJ circlip3. BJ boot band4. BJ boot5. Dynamic damper band6. Dynamic damper7. Shaft8. TJ boot band9. TJ boot10. Spider assembly11. Retainer ring12. TJ housing13. Housin ...

Engine number
The engine number is stamped on the engine block as shown in the drawing. ...

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