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Kia Sedona: Fuel Filler Door Release Actuator Repair procedures - Fuel Filler Door - Body Electrical System - Kia Sedona YP Service ManualKia Sedona: Fuel Filler Door Release Actuator Repair procedures

Third generation YP (2014-2024) / Kia Sedona YP Service Manual / Body Electrical System / Fuel Filler Door / Fuel Filler Door Release Actuator Repair procedures

Removal
Fuel Filler Door Release Actuator
1.
Disconnect the negative (-) battery terminal.
2.
Remove the luggage side trim [LH].
(Refer to Body - "Luggage Side Trim")
3.
Disconnect the connector (A) and then slightly separate the power sliding door drive unit (B) after loosening the nuts.
Tightening torque:
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

4.
Disconnect the fuel filler door release cable (A).

5.
Disconnect theh connector (A) and then remove the fuel filler door release actuator (B) after loosening the nuts.
Tightening torque:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

6.
Remove the fuel filler handle cable (A).

Fuel Filler Door Catch & Cable
1.
Disconnect the negative (-) battery terminal.
2.
Remove the fuel filler door release actuator.
(Refer to "Fuel Filler Door Release Actuator")
3.
Open the fuel door cap (A).

4.
Disconnect fuel filler door catch & cable connector (A).

5.
Remove the fuel filler door catch & cable (A) after pushing the hooks inside.

Installation
Fuel Filler Door Release Actuator
1.
Install the fuel filler door release actuator after connecting the connector.
Tightening torque:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
2.
Connect fuel filler door release actuator cable.
3.
Install the power sliding door drive unit after connecting the connector.
Tightening torque:
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
4.
Install the luggage side trim [LH].
5.
Disconnect the negative (-) battery terminal.
Fuel Filler Door Catch & Cable
1.
Install the fuel filler door catch & cable.
2.
Connect fuel filler door catch & cable connector.
3.
Install the fuel door cap.
4.
Install the fuel filler door release actuator.
5.
Disconnect the negative (-) battery terminal.
Inspection
1.
Check for continuity between terminal No. 2 and No. 4. If there is no continuity, replace the fuel filler door release actuator.

Components and Components Location
Component Location 1. Fuel filler door open switch2. Fuel filler door release actuator ...

Fuel Filler Door Open Switch Components and Components Location
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