Kia Sedona: Specifications

Third generation YP (2014-2024) / Kia Sedona YP Service Manual / Engine Mechanical System / Specifications

Specifications

Description			Specifications	Limit
General
Type			V-type, DOHC
Number of cylinders			6
Bore			92 mm (3.6220 in.)
Stroke			83.8 mm (3.2992 in.)
Total displacement			3,342 cc (203.94 cu.in.)
Compression ratio			11.5 : 1
Firing order			1-2-3-4-5-6
Valve timing
Intake	Opens(ATDC)		10°
	Closes(ABDC)		70°
Exhaust	Opens(BBDC)		52°
	Closes(ATDC)		0°
Cylinder head
Flatness of gasket surface			Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.) / 150x150]
Flatness of manifold mounting	Intake		Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.) / 110x110]
	Exhaust		Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.) / 110x110]
Camshaft
Cam height	LH Camshaft	Intake	46.6 mm (1.835 in.)
		Exhaust	45.8 mm (1.8031 in.)
	RH Camshaft	Intake	46.6 mm (1.835 in.)
		Exhaust	45.8 mm (1.8031 in.)
Journal outer diameter	LH, RH camshaft	Intake	No.1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in.) No.2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
		Exhaust	No.1 : 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in.) No.2,3,4 : 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
Bearing oil clearance	LH, RH camshaft	Intake	No.1 : 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.) No.2,3,4 : 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.)
		Exhaust	No.1 : 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.) No.2,3,4 : 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.)
End play			0.02 ~ 0.18 mm (0.0008 ~ 0.0071 in.)
Valve
Valve length	Intake		105.27 mm (4.1445 in.)
	Exhaust		105.50 mm (4.1535 in.)
Stem outer diameter	Intake		5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in.)
	Exhaust		5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in.)
Face angle			45.25° ~ 45.75°
Thickness of valvehead(margin)	Intake		1.56 ~ 1.86 mm (0.06142 ~ 0.07323 in.)
	Exhaust		1.73 ~ 2.03 mm (0.06811 ~ 0.07992 in.)
Valve stem to valve guide clearance	Intake		0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in.)	0.07 mm (0.00275 in.)
	Exhaust		0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in.)	0.09 mm (0.00354 in.)
Valve guide
Inner diameter	Intake		5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in.)
	Exhaust		5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in.)
Length	Intake		41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in.)
	Exhaust		41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in.)
Valve seat
Width of seat contact	Intake		1.15 ~ 1.45 mm (0.05118 ~ 0.05709 in.)
	Exhaust		1.35 ~ 1.65 mm (0.05315 ~ 0.06496 in.)
Seat angle	Intake		44.75° ~ 45.20°
	Exhaust		44.75° ~ 45.20°
Valve spring
Free length			45.5 mm (1.7913 in.)
Load			19.3 ± 0.8 kg / 34.0 mm (42.7 ± 1.8 lb / 1.3386 in.)
			39.3 ± 1.3 kg / 23.8 mm (86.6 ± 2.9 lb / 0.9370 in.)
Out of squareness			Less than 1.5°
MLA
MLA outer diameter	Intake		34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in.)
	Exhaust		34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in.)
Cylinder head tappet bore inner diameter	Intake		35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in.)
	Exhaust		35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in.)
MLA to tappet bore clearance	Intake		0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in.)	0.07 mm (0.0027 in.)
	Exhaust		0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in.)	0.07 mm (0.0027 in.)
Valve clearance (At 20°C [68°F])
Intake			0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in.)
Exhaust			0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in.)
Cylinder block
Cylinder bore			92.00 ~ 92.03 mm (3.6220 ~ 3.6232 in.)
Flatness of gasket surface			Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.) / 150x150]
Piston
Piston outer diameter			91.96 ~ 91.99 mm (3.6204 ~ 3.6216 in.)
Piston to cylinder clearance			0.03 ~ 0.05 mm (0.0012 ~ 0.0020 in.)
Ring groove width	No. 1 ring groove		1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in.)
	No. 2 ring groove		1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in.)
	Oil ring groove		2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in.)
Piston ring
Side clearance	No. 1 ring		0.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.)	0.1 mm (0.004 in.)
	No. 2 ring		0.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.)	0.1 mm (0.004 in.)
	Oil ring		0.02 ~ 0.06 mm (0.0008 ~ 0.0024 in.)	0.2mm (0.008in.)
End gap	No. 1 ring		0.17 ~ 0.32 mm (0.0067 ~ 0.0126 in.)	0.6 mm (0.0236 in.)
	No. 2 ring		0.37 ~ 0.52 mm (0.0145 ~ 0.0204 in.)	0.7 mm (0.0275 in.)
	Oil ring		0.20 ~ 0.40 mm (0.0078 ~ 0.0157 in.)	0.8 mm (0.0315 in.)
Piston pin
Piston pin outer diameter			21.097 ~ 22.000 mm (0.8305 ~ 0.8661 in.)
Piston pin hole inner diameter			22.004 ~ 22.010 mm (0.8662 ~ 0.8665 in.)
Piston pin hole clearance			0.004 ~ 0.013 mm (0.00015 ~ 0.00051 in.)
Connecting rod small end inner diameter			22.005 ~ 22.016 mm (0.8663 ~ 0.8667 in.)
Connecting rod small end hole clearance			0.005 ~ 0.019 mm (0.00019 ~ 0.00074 in.)
Connecting rod
Connecting rod big end inner diameter			58.000 ~ 58.018 mm (2.2834 ~2.2842 in.)
Connecting rod bearing oil clearance			0.040 ~ 0.062 mm (0.0016 ~ 0.0024 in.)
Side clearance			0.1 ~ 0.25 mm (0.0039 ~ 0.0098 in.)
Crankshaft
Main journal outer diameter			68.942 ~ 68.960 mm (2.7142 ~ 2.7149 in.)
Pin journal outer diameter			54.954 ~ 54.972 mm (2.1635 ~ 2.1642 in.)
Main bearing oil clearance			0.022 ~ 0.040 mm (0.0008 ~ 0.0016 in.)
End play			0.10 ~ 0.28 mm (0.0039 ~ 0.0110 in.)
Oil pump
Regulating pressure			5.0 ~ 5.5 bar
Engine oil
Oil quantity	Total		6.5 L (6.87 US qt, 5.72 lmp qt, 1.72 US.gal)	Total Engine oil
	Oil pan		6.0 L (6.34 US qt, 5.28 lmp qt, 1.58 US.gal)
	Drain and refill		5.7 L (6.02 US qt, 5.01 lmp qt, 1.50 US.gal)	Including oil filter
Oil grade	Recommended		ACEA A5 or above / 5W-30
	Allowed		ACEA A3 or above For information on SAE viscosity grades based on ambient temperatures, refer to the “Lubrication System”.	Usable only if the recommended engine oil is not available
Oil pressure (at 1000rpm)			130 kPa(1.32 kgf/cm², 18.77 psi) [at 1000 rpm,110°C (230°F)]	Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system
Cooling method			Forced circulation with water pump
Coolant quantity			Approx 11.5 L (3.04 U.S.gal.,12.15 U.S.qt., 10.11 lmp.qt.)
Thermostat	Type		Wax pellet type
	Opening temperature		88±2°C (109.4±3.6°F)
	Fully opened temperature		100°C (212°F)
	Full lift		10 mm (0.3937 in.) MIN
Radiator cap	Main valve opening pressure		93.16 ~ 122.58 kpa (0.95 ~ 1.25 kg/cm², 13.51 ~ 17.78 psi)
	Vacuum valve opening pressure		0 ~ 6.86 kpa (0 ~ 0.07 kg/cm², 0 ~ 0.99 psi)

Sealant

Description	Specifications
Cylinder head and cylinder block between gap	THREE BOND 1217H
Timing chain cover
Cylinder head cover
Cylinder head
Oil seal case
Lower oil pan
Upper oil pan
Oil pressure switch	THREE BOND 2403

Tightening Torques

Item	Quantity	N.m	kgf.m	lb-ft
Engine Mounting
Engine mounting bracket to body fixing bolt	2	63.7 ~ 83.4	6.5 ~ 8.5	47.0 ~ 61.5
Engine mounting bracket to body fixing nut	2	63.7 ~ 83.4	6.5 ~ 8.5	47.0 ~ 61.5
Engine mounting support bracket to engine mounting insulator fixing nut	1	88.3 ~ 107.9	9.0 ~ 11.0	65.1 ~ 79.6
Engine mounting support bracket to engine support bracket fixing bolt	1	88.3 ~ 107.9	9.0 ~ 11.0	65.1 ~ 79.6
Engine mounting support bracket to engine support bracket fixing nut	2	88.3 ~ 107.9	9.0 ~ 11.0	65.1 ~ 79.6
Transaxle mounting bracket to body fixing bolt	2	63.7 ~ 83.4	6.5 ~ 8.5	47.0 ~ 61.5
Transaxle mounting bracket to body fixing nut	1	63.7 ~ 83.4	6.5 ~ 8.5	47.0 ~ 61.5
Transaxle mounting support bracket to transaxle mounting insulator fixing bolt	2	88.3 ~ 107.9	9.0 ~ 11.0	65.1 ~ 79.6
Roll rod bracket to sub frame fixing bolt	2	49.0 ~ 63.7	5.0 ~ 6.5	36.2 ~ 47.0
Roll rod bracket to roll rod support bracket fixing bolt & nut	1	107.9 ~ 127.5	11.0 ~ 13.0	79.6 ~ 94.0
Timing system
Drive belt idler bolt	1	53.9 ~ 57.9	5.5 ~ 5.9	39.8 ~ 42.7
Drive belt auto tensioner bolt (M12)	1	81.4 ~ 85.3	8.3 ~ 8.7	60.0 ~ 62.9
Drive belt auto tensioner bolt (M8)	1	17.7 ~ 21.6	1.8 ~ 2.2	13.0 ~ 15.9
Crankshaft pulley bolt	1	284.5 ~ 304.1	29 ~ 31	209.8 ~ 224.2
Timing chain cover bolts A	17	18.6 ~ 21.6	1.9 ~ 2.2	13.7 ~ 15.9
Timing chain cover bolts B	2	24.5 ~ 26.5	2.5 ~ 2.7	18.1 ~ 19.5
Timing chain cover bolt C	1	58.8 ~ 68.6	6.0 ~ 7.0	43.4 ~ 50.6
Timing chain cover bolt D	1	58.8 ~ 68.6	6.0 ~ 7.0	43.4 ~ 50.6
Timing chain cover bolts E	3	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Timing chain auto tensioner bolts	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Timing chain auto tensioner nuts	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Timing chain auto tensioner arm bolts	2	18.6 ~ 21.6	1.9 ~ 2.2	13.7 ~ 15.9
Timing chain guide bolts	4	19.6 ~ 24.5	2.0 ~ 2.5	14.5 ~ 18.1
Timing chain cam to cam guide bolts	4	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Cylinder head
Cylinder head cover bolts (LH/RH)	38	[4.9~5.9] + [9.8~11.8]	[0.5~0.6] + [1.0~1.2]	[3.6~4.3] + [7.2~8.7]
Continuous variable valve timing (CVVT) bolts (LH/RH)	4	64.7 ~ 76.5	6.6 ~ 7.8	47.7 ~ 56.4
Camshaft bearing cap bolts (LH/RH)	32	[5.8] + [9.8~11.8]	[0.6] + [1.0~1.2]	[4.3] + [7.2~8.7]
Cylinder head bolts (LH/RH)	16	[37.3~41.2] + [118~122°] + [88~92°]	[3.8~4.2] + [118~122°] + [88~92°]	[27.5~30.4] + [118~122°] + [88~92°]
Cylinder head bolt (RH rear)	1	18.6 ~ 23.5	1.9 ~ 2.4	13.7 ~ 17.4
Engine hanger bolts (Front)	1	44.1 ~ 53.6	4.5 ~ 5.5	32.5 ~ 39.8
Engine hanger bolts (Rear)	2	18.6 ~ 23.5	1.9 ~ 2.4	13.7 ~ 17.4
Exhaust OCV(oil control valve) bolts (LH/RH)	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Intake OCV(oil control valve) bolts (LH/RH)	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Fuel pump bracket bolt	4	18.6 ~ 23.5	1.9 ~ 2.4	13.7 ~ 17.4
Cylinder block
Connecting rod bolts	12	[27.5~31.3] + [68~72°]	[2.8~3.2] + [68~72°]	[20.2~23.1] + [68~72°]
Main bearing cap inner bolts (M11)	8	[49.0] + [90°]	[5.0] + [90°]	[36.2] + [90°]
Main bearing cap outer bolts (M8)	8	[19.6] + [120°]	[2.0] + [120°]	[14.5] + [120°]
Main bearing cap side bolts (M8)	8	29.4 ~ 31.4	3.0 ~ 3.2	21.7 ~ 23.1
Oil drain cover bolts	6	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Oil jet bolts	3	27.5 ~ 31.3	2.8 ~ 3.2	20.2 ~ 23.1
Rear oil seal case bolts	6	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Baffle plate bolts	6	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Knock sensor bolts (LH/RH)	2	15.7 ~ 23.5	1.6 ~ 2.4	11.6 ~ 17.4
Drive plate bolts	8	71.54 ~ 75.46	7.3 ~ 7.7	52.80 ~ 55.69
Upper oil pan bolts	18	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Lubrication system
Oil drain bolt	1	34.3 ~ 44.1	3.5 ~ 4.5	25.3 ~ 32.5
Oil pump bolts	3	19.6 ~ 23.5	2.0 ~ 2.4	14.5 ~ 17.4
Oil filter body bolts	4	19.6 ~ 21.6	2.0 ~ 2.2	14.5 ~ 15.9
Oil filter cap	1	34.3	3.5	25.3
Oil level gauge bolt	1	18.6 ~ 22.6	1.9 ~ 2.3	13.7 ~ 16.6
Lower oil pan bolts	13	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Oil pump chain cover bolts	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Oil pump chain tensioner bolt	1	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Oil pump chain sprocket bolt	1	18.6 ~ 21.6	1.9 ~ 2.2	13.7 ~ 15.9
Cooling system
Water pump bolts A	3	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Water pump bolt B	1	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Water pump bolt C	1	21.6 ~ 26.5	2.2 ~ 2.7	15.9 ~ 19.5
Water pump bolt D	1	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Water pump bolt E	1	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Water pump bolt F	1	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Water pump bolts G	4	21.6 ~ 23.5	2.2 ~ 2.4	15.9 ~ 17.4
Water pump pulley bolts	4	7.8 ~ 9.8	0.8 ~ 1.0	5.8 ~ 7.2
Water temp. control nuts	4	18.6 ~ 23.5	1.9 ~ 2.4	13.7 ~ 17.4
Water temp. control bolts	2	18.6 ~ 23.5	1.9 ~ 2.4	13.7 ~ 17.4
Water center pipe bolt	1	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Intake and exhaust system
Intake air hose clamp bolt	1	2.9 ~ 4.9	0.3 ~ 0.5	2.2 ~ 3.6
Air cleaner assembly bolts	2	7.8 ~ 9.8	0.8 ~ 1.0	5.8 ~ 7.2
Intake manifold bolts	6	[3.9 ~ 5.9] + [26.5 ~ 31.4]	[0.4 ~ 0.6] + [2.7 ~ 3.2]	[2.9 ~ 4.3] + [19.5 ~ 23.1]
Intake manifold nuts	2	[3.9 ~ 5.9] + [18.62 ~ 23.52]	[0.4 ~ 0.6] + [1.9 ~ 2.4]	[2.9 ~ 4.3] + [13.74 ~ 17.36]
Surge tank stay bolts	2	27.5 ~ 31.3	2.8 ~ 3.2	20.2 ~ 23.1
Surge tank bolts	4	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Surge tank grommet bolts	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Surge tank nuts	2	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Heat protector bolt (LH/RH)	6	9.8 ~ 11.8	1.0 ~ 1.2	7.2 ~ 8.7
Exhaust manifold stay bolts	4	24.5 ~ 35.3	2.5 ~ 3.6	18.1 ~ 26.0
Exhaust manifold nuts (LH/RH)	16	49.0 ~ 53.9	5.0 ~ 5.5	36.2 ~ 39.8
Front muffler nut	4	39.2 ~ 58.8	4.0 ~ 6.0	28.9 ~ 43.4
Center muffler nut	4	39.2 ~ 58.8	4.0 ~ 6.0	28.9 ~ 43.4
Rear muffler nut	4	39.2 ~ 58.8	4.0 ~ 6.0	28.9 ~ 43.4
Tail muffler nut	2	39.2 ~ 58.8	4.0 ~ 6.0	28.9 ~ 43.4

Torque-to-yield cylinder head, connecting rod cap and crankshaft main bearing cap bolts must be replaced once removed because the bolts are designed to be permanently elongated beyond the state of elasticity when torqued.

If removed bolts are reused, the bolts may break or fail to maintain clamping force.

Engine Mechanical System

...

Special Service Tools

Special Service Tools Tool Name / NumberIllustrationDescriptionCrankshaft front oil seal installer09231-3C100Ring gear stopper09231-2B100Used for keeping ring gear from rotating when removing / i ...

Other Information:

Exhaust Manifold Repair procedures
Removal and Installation [LH Exhaust Manifold] 1. Disconnect the battery negative terminal. 2. Remove the engine cover. (Refer to Engine and Transaxle Assembly - "Engine Cover") 3. Remov ...

Idler Components and Components Location
Components 1. Idler ...

Kia Sedona: Specifications

Engine Mechanical System

Special Service Tools

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